Processes

Hitech Induction

Processes

Induction hardening process, forging, brazing, annealing and shrink fitting — engineered systems by Hitech Induction Gurugram.

Induction heating is used wherever precise, clean and energy-efficient heat is required. Hitech Induction engineers complete systems for the processes below, used daily in plants across India.

Induction hardening process on industrial components

Induction hardening process

Surface and case hardening of shafts, gears, pins, cams, tools and automotive components. Controllable case depth, minimal distortion and excellent repeatability compared with furnace methods. We supply single-shot and progressive hardening systems, scanner-based machines for long shafts, and integrated quench for consistent hardness results.

  • Single-shot and progressive hardening
  • Scanner-based systems for long shafts
  • Quench integration for consistent hardness
  • Case depth control to a tenth of a millimetre
Billet and bar heating for forging

Forging and forming

Rapid heating of billets and bar ends for presses, hammers and upsetting machines. Lower scale formation and better energy use than gas furnaces, with tighter temperature control. Full billet and bar-end heating with integration to automated feed systems.

Process of Induction Heating Machine
Localized induction brazing

Brazing and soldering

Localized, clean joints on copper, brass, stainless steel and carbide. Ideal for cutting tools, heat exchangers, electrical contacts and hydraulic fittings. Handheld and fixed station options, low oxidation and repeatable joint strength.

Annealing and stress relief

Annealing and stress relief

Tube, wire and component annealing with tight temperature control. Reduces residual stress without full furnace cycles and long cool-down times. Local or continuous annealing and controlled cooling options.

Other induction applications we support

  • Shrink fitting of gears, bearings, rings and motor housings
  • Pre-heating before welding to reduce residual stress
  • Melting of small batches of non-ferrous metals
  • Pipe and tube seam annealing after welding
  • Tempering of hardened parts

Tell us the part and the production rate. We will recommend frequency, power and coil design for the heating pattern you need. Discuss your induction process.

Industries

One technology, every production floor.

Automotive

Shaft and gear hardening, shrink fitting and component heat treatment.

Forging

Billet and bar heating for press, hammer and upset forging lines.

Tool-making

Brazing of tips and hardening of cutting and forming tools.

Electrical

Brazing of conductors and joints, motor housing shrink fits.

Railway

Heating and hardening of heavy components and fasteners.

General engineering

Annealing, pre-heating before welding, tempering and stress relief.

Testimonials

What our customers say.

I have purchased a 15kw Induction heating machine from HITECH Industries and I think that was my best decision as the machine provided is upto the mark and my production is increased 4 fold after that ....Big Thanks to such a marvelous enineering
Nitin KaushikPurchase Head, Kamal Fastener
Knowledgeable team, supporting staff, great range of products for induction heating.
Synopsis IndiaSynopsis India
am satisfied with the product and services provided by Hitech induction.I I am very frequent buyer of inductions heaters and I only purchase from hitech induction because trust matters.thanks hitech for valuable product to boost my business.
Kunal KolmetA3M Forgings Delhi
I recently purchased a 15 kW Induction Heating Machine from Hitech Induction, and I am very satisfied with the product and overall service. The machine is well-built, efficient, reliable, and performs very well for our heating requirements. The team at Hitech Induction is professional, knowledgeable, and supportive throughout the purchasing and installation process. Their technical guidance and after-sales support have also been excellent.
Surender KumarManaging Director Universal Tools
I purchased a billet heater from Hitech Induction, and I am extremely satisfied with the product. I am highly impressed with the efficiency and reliability of the billet heater. It has added great value to my work, and I would strongly recommend Hitech Induction to anyone looking for dependable heating solutions. HITECH INDUCTION (owner) 3 we
AnshFaridabad

FAQ

Questions, answered.

Still unsure? Send us your part details and we will advise on the right machine.

Ask an engineer →
How is hardening depth controlled?

Depth depends mainly on frequency, power density and heating time: higher frequency gives a shallower case. We tune these together with the coil design for your part.

Is induction suitable for brazing small joints?

Yes. Localised induction heat gives clean, repeatable brazed joints on tools and assemblies, using silver, brass or similar filler alloys.

Why use induction instead of a furnace?

Induction heats the part directly, so heat-up is fast, localised and repeatable, and it can be placed in-line with a press or conveyor.

What details do you need to quote an induction heating machine?

Send the part drawing or sample, material, target temperature or case depth, production rate per hour, the heating zone, and your available power supply. We will propose power, frequency, coil and handling — usually within one working day.

Do you make custom coils?

Yes. Coils are designed for the specific heating pattern your part needs, and we also rebuild coils for existing machines.

What warranty do you offer?

New machines carry a 1 year standard warranty, with extended cover available through an Annual Maintenance Contract (AMC).

Ready to talk

Tell us the part, the rate and the duty.

Clear power, coil and mechanical proposal — usually within one working day.

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